USB sticks have a habit of failing. If you must use USB, use a boot mirror. However, a SATA DOM or small SSD are more reliable boot device choices, and cost about the same as a USB stick.
Glad to hear you are back up and running!
There are several threads in this forum about taking a daily automated configuration backup. That can be very helpful in this kind of case, so you don't have to "reconfigure everything".
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