lost device (mps driver)

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uutzinger

Dabbler
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Nov 27, 2011
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My configuration is

FreeNAS 8.2
2 LSI SATA host bus adapter one with 16 ports the other with 8 ports
24 hard drives organized in 6 drives of same kind/make per pool with RAIDZ2 and the pools connected together.
The drives are green Seagate and WD hard drives (mix of 2 and 3 TB disks).
I use >1000W power supply.

Today I found that one drive got detached from the system. It appears this occurred at midnight during a ZFS scrub during high I/O load.

My question is: Do you think I have
1) electrical problem with host bus adapter/cable/backplane?
2) hard drive problem?
3) firmware problem?

Because:
1) I use inexpensive NORCO 24 bay server chassis.
2) All 6 Seagate drives (including the one that got lost) have high raw read error and seek error rate but smartctl self test shows no problems with the drives.
3) The controller firmware would need to be updated if I would upgrade to FreeNAS 8.3.

My plan is:
shutdown system, check all cables, check grounding, update firmware on controllers to latest version, reboot, replace disk, resilver.
Do you have any other suggestions?

Addendum I: It turns out the drive has no problems and the SATA port does not recognize hotswap anymore which would indicate controller firmware or electrical problem.

Addendum II: I added cooling fan for LSI controllers and I rebooted the server and all appears to be working again. I have not updated firmware.


dmsg:

Code:
mps1: (1:4:0) terminated ioc 804b scsi 0 state c xfer 0                         
mps1: (1:4:0) terminated ioc 804b scsi 0 state c xfer 0                         
mps1: (1:4:0) terminated ioc 804b scsi 0 state c xfer 0                         
mps1: (1:4:0) terminated ioc 804b scsi 0 state c xfer 0                         
mps1: mpssas_remove_complete on target 0x0004, IOCStatus= 0x8                   
(da14:mps1:0:4:0): lost device  


messages:

Code:
Dec 16 00:13:08 spxarchive kernel: mps1: (1:4:0) terminated ioc 804b scsi 0 state c xfer 0                                                                      
Dec 16 00:13:08 spxarchive last message repeated 3 times                        
Dec 16 00:13:10 spxarchive kernel: mps1: mpssas_remove_complete on target 0x0004, IOCStatus= 0x8                                                                
Dec 16 00:13:10 spxarchive root: ZFS: vdev I/O failure, zpool=spxarchive path=/dev/da14p2 offset=270336 size=8192 error=6                                       
Dec 16 00:13:10 spxarchive kernel: (da14:mps1:0:4:0): lost device               
Dec 16 00:13:10 spxarchive root: ZFS: vdev I/O failure, zpool=spxarchive path=/dev/da14p2 offset=1998250844160 size=8192 error=6                                
Dec 16 00:13:10 spxarchive root: ZFS: vdev I/O failure, zpool=spxarchive path=/dev/da14p2 offset=1998251106304 size=8192 error=6   


I removed the drive (first offline in GUI then physically) and tested it with smartctl on separate computer. It passes a long self test:

Code:
 
smartctl 6.0 2012-10-10 r3643 [i686-w64-mingw32-win7(64)-sp1] (sf-6.0-1)
Copyright (C) 2002-12, Bruce Allen, Christian Franke, www.smartmontools.org

=== START OF INFORMATION SECTION ===
Model Family:     Seagate Barracuda Green (AF)
Device Model:     ST2000DL003-9VT166
Serial Number:    5YD73Q1F
LU WWN Device Id: 5 000c50 044dbda53
Firmware Version: CC3C
User Capacity:    2,000,398,934,016 bytes [2.00 TB]
Sector Sizes:     512 bytes logical, 4096 bytes physical
Rotation Rate:    5900 rpm
Device is:        In smartctl database [for details use: -P show]
ATA Version is:   ATA8-ACS T13/1699-D revision 4
SATA Version is:  SATA 3.0, 6.0 Gb/s (current: 3.0 Gb/s)
Local Time is:    Tue Dec 18 07:05:52 2012 USMST

==> WARNING: A firmware update for this drive may be available,
see the following Seagate web pages:
http://knowledge.seagate.com/articles/en_US/FAQ/207931en
http://knowledge.seagate.com/articles/en_US/FAQ/218171en

SMART support is: Available - device has SMART capability.
SMART support is: Enabled
AAM level is:     0 (vendor specific), recommended: 254
APM feature is:   Unavailable
Rd look-ahead is: Enabled
Write cache is:   Enabled
ATA Security is:  Disabled, NOT FROZEN [SEC1]

=== START OF READ SMART DATA SECTION ===
SMART overall-health self-assessment test result: PASSED

General SMART Values:
Offline data collection status:  (0x82)	Offline data collection activity
					was completed without error.
					Auto Offline Data Collection: Enabled.
Self-test execution status:      (   0)	The previous self-test routine completed
					without error or no self-test has ever 
					been run.
Total time to complete Offline 
data collection: 		(  612) seconds.
Offline data collection
capabilities: 			 (0x7b) SMART execute Offline immediate.
					Auto Offline data collection on/off support.
					Suspend Offline collection upon new
					command.
					Offline surface scan supported.
					Self-test supported.
					Conveyance Self-test supported.
					Selective Self-test supported.
SMART capabilities:            (0x0003)	Saves SMART data before entering
					power-saving mode.
					Supports SMART auto save timer.
Error logging capability:        (0x01)	Error logging supported.
					General Purpose Logging supported.
Short self-test routine 
recommended polling time: 	 (   1) minutes.
Extended self-test routine
recommended polling time: 	 ( 339) minutes.
Conveyance self-test routine
recommended polling time: 	 (   2) minutes.
SCT capabilities: 	       (0x30b7)	SCT Status supported.
					SCT Feature Control supported.
					SCT Data Table supported.

SMART Attributes Data Structure revision number: 10
Vendor Specific SMART Attributes with Thresholds:
ID# ATTRIBUTE_NAME          FLAG     VALUE WORST THRESH TYPE      UPDATED  WHEN_FAILED RAW_VALUE
  1 Raw_Read_Error_Rate     0x000f   118   099   006    Pre-fail  Always       -       173143024
  3 Spin_Up_Time            0x0003   092   092   000    Pre-fail  Always       -       0
  4 Start_Stop_Count        0x0032   100   100   020    Old_age   Always       -       25
  5 Reallocated_Sector_Ct   0x0033   100   100   036    Pre-fail  Always       -       0
  7 Seek_Error_Rate         0x000f   078   060   030    Pre-fail  Always       -       75319330
  9 Power_On_Hours          0x0032   093   093   000    Old_age   Always       -       6979
 10 Spin_Retry_Count        0x0013   100   100   097    Pre-fail  Always       -       0
 12 Power_Cycle_Count       0x0032   100   100   020    Old_age   Always       -       25
183 Runtime_Bad_Block       0x0032   100   100   000    Old_age   Always       -       0
184 End-to-End_Error        0x0032   100   100   099    Old_age   Always       -       0
187 Reported_Uncorrect      0x0032   100   100   000    Old_age   Always       -       0
188 Command_Timeout         0x0032   100   098   000    Old_age   Always       -       5
189 High_Fly_Writes         0x003a   100   100   000    Old_age   Always       -       0
190 Airflow_Temperature_Cel 0x0022   063   062   045    Old_age   Always       -       37 (Min/Max 31/38)
191 G-Sense_Error_Rate      0x0032   100   100   000    Old_age   Always       -       0
192 Power-Off_Retract_Count 0x0032   100   100   000    Old_age   Always       -       24
193 Load_Cycle_Count        0x0032   100   100   000    Old_age   Always       -       25
194 Temperature_Celsius     0x0022   037   040   000    Old_age   Always       -       37 (0 24 0 0 0)
195 Hardware_ECC_Recovered  0x001a   022   004   000    Old_age   Always       -       173143024
197 Current_Pending_Sector  0x0012   100   100   000    Old_age   Always       -       0
198 Offline_Uncorrectable   0x0010   100   100   000    Old_age   Offline      -       0
199 UDMA_CRC_Error_Count    0x003e   200   200   000    Old_age   Always       -       0
240 Head_Flying_Hours       0x0000   100   253   000    Old_age   Offline      -       235570366257987
241 Total_LBAs_Written      0x0000   100   253   000    Old_age   Offline      -       2498685196
242 Total_LBAs_Read         0x0000   100   253   000    Old_age   Offline      -       84437231

SMART Error Log Version: 1
No Errors Logged

SMART Self-test log structure revision number 1
Num  Test_Description    Status                  Remaining  LifeTime(hours)  LBA_of_first_error
# 1  Extended offline    Completed without error       00%      6974         -
# 2  Short offline       Interrupted (host reset)      00%      6966         -
# 3  Short offline       Completed without error       00%      6954         -
# 4  Short offline       Completed without error       00%      6942         -
# 5  Short offline       Completed without error       00%      6930         -
# 6  Short offline       Completed without error       00%      6918         -
# 7  Short offline       Completed without error       00%      6906         -
# 8  Short offline       Completed without error       00%      6894         -
# 9  Short offline       Completed without error       00%      6882         -
#10  Short offline       Completed without error       00%      6870         -
#11  Short offline       Completed without error       00%      6858         -
#12  Short offline       Completed without error       00%      6846         -
#13  Short offline       Completed without error       00%      6834         -
#14  Short offline       Completed without error       00%      6822         -
#15  Short offline       Completed without error       00%      6810         -
#16  Short offline       Completed without error       00%      6798         -
#17  Short offline       Completed without error       00%      6786         -
#18  Short offline       Completed without error       00%      6774         -
#19  Short offline       Completed without error       00%      6762         -
#20  Short offline       Completed without error       00%      6750         -
#21  Short offline       Completed without error       00%      6738         -

SMART Selective self-test log data structure revision number 1
 SPAN  MIN_LBA  MAX_LBA  CURRENT_TEST_STATUS
    1        0        0  Not_testing
    2        0        0  Not_testing
    3        0        0  Not_testing
    4        0        0  Not_testing
    5        0        0  Not_testing
Selective self-test flags (0x0):
  After scanning selected spans, do NOT read-scan remainder of disk.
If Selective self-test is pending on power-up, resume after 0 minute delay


The firmware of the controller is 11 and there is version 15 available on LSI website. FreeNAS 8.3 would require firmware 13. I use FreeNAS 8.2 and do not know firmware requirement.

Code:
Oct  9 13:35:19 spxarchive kernel: mps0: <LSI SAS2116> port 0xf000-0xf0ff mem 0xfeac0000-0xfeac3fff,0xfea80000-0xfeabffff irq 18 at device 0.0 on pci1          
Oct  9 13:35:19 spxarchive kernel: mps0: Firmware: 11.00.00.00                  
Oct  9 13:35:19 spxarchive kernel: mps0: IOCCapabilities: 1285c<ScsiTaskFull,DiagTrace,SnapBuf,EEDP,TransRetry,EventReplay,HostDisc>                            
Oct  9 13:35:19 spxarchive kernel: mps0: [ITHREAD]  

Oct  9 13:35:19 spxarchive kernel: mps1: <LSI SAS2008> port 0xe000-0xe0ff mem 0xfe9c0000-0xfe9c3fff,0xfe980000-0xfe9bffff irq 19 at device 0.0 on pci2          
Oct  9 13:35:19 spxarchive kernel: mps1: Firmware: 11.00.00.00                  
Oct  9 13:35:19 spxarchive kernel: mps1: IOCCapabilities: 1285c<ScsiTaskFull,DiagTrace,SnapBuf,EEDP,TransRetry,EventReplay,HostDisc>                            
Oct  9 13:35:19 spxarchive kernel: mps1: [ITHREAD]                               
 
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