I actually saw that thread but didn't dig into it and didn't have any immediately obvious ideas. Doing so, I do notice one thing, and I think you should look at it. Your hardware lists a HighPoint SATA add-on. Now I'm pretty cynical and I'll take either end as being likely problematic for most problems, but I noticed on several reviews there that there was some nasty stuff in the one star review section for that card...
So could you please map out your drives and see if maybe you yanked a drive off the HP and the other drive was what dropped off. Also what driver does that attach with? It is possible that despite being labeled "hot-swap" in mfr specs that the FreeBSD driver is only partially baked.
Good thought, but I was careful to not pull one of the drives off the HP controller as my first test. That was going to be my followup test, if I could prove hotswap on the motherboard ports worked as expected. Just double checked, and I did pull one that was on the motherboard ports during my test (ada5), and the disks that dropped (ada3 and ada4) are both on the motherboard as well. For some reason, ada0/1 are what the controller disks are listed as.
For the record, here's my dmesg output:
Code:
[root@freenas] ~# dmesg
Copyright (c) 1992-2012 The FreeBSD Project.
Copyright (c) 1979, 1980, 1983, 1986, 1988, 1989, 1991, 1992, 1993, 1994
The Regents of the University of California. All rights reserved.
FreeBSD is a registered trademark of The FreeBSD Foundation.
FreeBSD 8.3-RELEASE-p7 #1 r249203M: Sat Apr 6 09:28:27 PDT 2013
root@build.ixsystems.com:/tank/home/jpaetzel/fn8.3/freenas/os-base/amd64/tank/home/jpaetzel/fn8.3/freenas/FreeBSD/src/sys/FREENAS.amd64 amd64
Timecounter "i8254" frequency 1193182 Hz quality 0
CPU: Intel(R) Celeron(R) CPU G555 @ 2.70GHz (2693.90-MHz K8-class CPU)
Origin = "GenuineIntel" Id = 0x206a7 Family = 6 Model = 2a Stepping = 7
Features=0xbfebfbff<FPU,VME,DE,PSE,TSC,MSR,PAE,MCE,CX8,APIC,SEP,MTRR,PGE,MCA,CMOV,PAT,PSE36,CLFLUSH,DTS,ACPI,MMX,FXSR,SSE,SSE2,SS,HTT,TM,PBE>
Features2=0x59ae3bf<SSE3,PCLMULQDQ,DTES64,MON,DS_CPL,VMX,EST,TM2,SSSE3,CX16,xTPR,PDCM,PCID,SSE4.1,SSE4.2,POPCNT,TSCDLT,XSAVE>
AMD Features=0x28100800<SYSCALL,NX,RDTSCP,LM>
AMD Features2=0x1<LAHF>
TSC: P-state invariant
real memory = 17179869184 (16384 MB)
avail memory = 16445571072 (15683 MB)
ACPI APIC Table: <INTEL S1200KPR>
FreeBSD/SMP: Multiprocessor System Detected: 2 CPUs
FreeBSD/SMP: 1 package(s) x 2 core(s)
cpu0 (BSP): APIC ID: 0
cpu1 (AP): APIC ID: 2
WARNING: VIMAGE (virtualized network stack) is a highly experimental feature.
ioapic0 <Version 2.0> irqs 0-23 on motherboard
kbd1 at kbdmux0
hpt27xx: RocketRAID 27xx controller driver v1.0 (Apr 6 2013 09:28:15)
cryptosoft0: <software crypto> on motherboard
aesni0: No AESNI support.
acpi0: <INTEL S1200KPR> on motherboard
acpi0: [ITHREAD]
acpi0: Power Button (fixed)
Timecounter "ACPI-fast" frequency 3579545 Hz quality 1000
acpi_timer0: <24-bit timer at 3.579545MHz> port 0x408-0x40b on acpi0
cpu0: <ACPI CPU> on acpi0
cpu1: <ACPI CPU> on acpi0
pcib0: <ACPI Host-PCI bridge> port 0xcf8-0xcff on acpi0
pci0: <ACPI PCI bus> on pcib0
pcib1: <ACPI PCI-PCI bridge> irq 16 at device 1.0 on pci0
pci1: <ACPI PCI bus> on pcib1
ahci0: <Marvell 88SE912x AHCI SATA controller> port 0xe090-0xe097,0xe080-0xe083,0xe070-0xe077,0xe060-0xe063,0xe050-0xe05f mem 0xfe521000-0xfe5217ff irq 16 at device 0.0 on pci1
ahci0: [ITHREAD]
ahci0: AHCI v1.00 with 2 6Gbps ports, Port Multiplier supported with FBS
ahcich0: <AHCI channel> at channel 0 on ahci0
ahcich0: [ITHREAD]
ahcich1: <AHCI channel> at channel 1 on ahci0
ahcich1: [ITHREAD]
atapci0: <Marvell 88SE912x UDMA133 controller> port 0xe040-0xe047,0xe030-0xe033,0xe020-0xe027,0xe010-0xe013,0xe000-0xe00f mem 0xfe520000-0xfe52000f irq 17 at device 0.1 on pci1
vgapci0: <VGA-compatible display> port 0xf000-0xf03f mem 0xfe000000-0xfe3fffff,0xe0000000-0xefffffff irq 16 at device 2.0 on pci0
pci0: <simple comms> at device 22.0 (no driver attached)
em0: <Intel(R) PRO/1000 Network Connection 7.3.2> port 0xf080-0xf09f mem 0xfe600000-0xfe61ffff,0xfe624000-0xfe624fff irq 20 at device 25.0 on pci0
em0: Using an MSI interrupt
em0: [FILTER]
em0: Ethernet address: 70:54:d2:16:93:cc
ehci0: <EHCI (generic) USB 2.0 controller> mem 0xfe623000-0xfe6233ff irq 16 at device 26.0 on pci0
ehci0: [ITHREAD]
usbus0: EHCI version 1.0
usbus0: <EHCI (generic) USB 2.0 controller> on ehci0
pcib2: <ACPI PCI-PCI bridge> irq 17 at device 28.0 on pci0
pci2: <ACPI PCI bus> on pcib2
pcib3: <ACPI PCI-PCI bridge> irq 16 at device 28.1 on pci0
pci3: <ACPI PCI bus> on pcib3
em1: <Intel(R) PRO/1000 Network Connection 7.3.2> port 0xd000-0xd01f mem 0xfe400000-0xfe41ffff,0xfe420000-0xfe423fff irq 17 at device 0.0 on pci3
em1: Using MSIX interrupts with 3 vectors
em1: [ITHREAD]
em1: [ITHREAD]
em1: [ITHREAD]
em1: Ethernet address: 70:54:d2:16:93:cd
ehci1: <EHCI (generic) USB 2.0 controller> mem 0xfe622000-0xfe6223ff irq 23 at device 29.0 on pci0
ehci1: [ITHREAD]
usbus1: EHCI version 1.0
usbus1: <EHCI (generic) USB 2.0 controller> on ehci1
pcib4: <ACPI PCI-PCI bridge> at device 30.0 on pci0
pci4: <ACPI PCI bus> on pcib4
isab0: <PCI-ISA bridge> at device 31.0 on pci0
isa0: <ISA bus> on isab0
ahci1: <Intel Cougar Point AHCI SATA controller> port 0xf0d0-0xf0d7,0xf0c0-0xf0c3,0xf0b0-0xf0b7,0xf0a0-0xf0a3,0xf060-0xf07f mem 0xfe621000-0xfe6217ff irq 19 at device 31.2 on pci0
ahci1: [ITHREAD]
ahci1: AHCI v1.30 with 6 6Gbps ports, Port Multiplier not supported
ahcich2: <AHCI channel> at channel 0 on ahci1
ahcich2: [ITHREAD]
ahcich3: <AHCI channel> at channel 1 on ahci1
ahcich3: [ITHREAD]
ahcich4: <AHCI channel> at channel 2 on ahci1
ahcich4: [ITHREAD]
ahcich5: <AHCI channel> at channel 3 on ahci1
ahcich5: [ITHREAD]
pci0: <serial bus, SMBus> at device 31.3 (no driver attached)
acpi_button0: <Power Button> on acpi0
acpi_hpet0: <High Precision Event Timer> iomem 0xfed00000-0xfed003ff on acpi0
Timecounter "HPET" frequency 14318180 Hz quality 900
atrtc0: <AT realtime clock> port 0x70-0x71 irq 8 on acpi0
orm0: <ISA Option ROMs> at iomem 0xce800-0xd17ff,0xd1800-0xd27ff,0xd2800-0xd37ff on isa0
sc0: <System console> at flags 0x100 on isa0
sc0: VGA <16 virtual consoles, flags=0x300>
vga0: <Generic ISA VGA> at port 0x3c0-0x3df iomem 0xa0000-0xbffff on isa0
atkbdc0: <Keyboard controller (i8042)> at port 0x60,0x64 on isa0
atkbd0: <AT Keyboard> irq 1 on atkbdc0
kbd0 at atkbd0
atkbd0: [GIANT-LOCKED]
atkbd0: [ITHREAD]
ppc0: cannot reserve I/O port range
coretemp0: <CPU On-Die Thermal Sensors> on cpu0
est0: <Enhanced SpeedStep Frequency Control> on cpu0
p4tcc0: <CPU Frequency Thermal Control> on cpu0
coretemp1: <CPU On-Die Thermal Sensors> on cpu1
est1: <Enhanced SpeedStep Frequency Control> on cpu1
p4tcc1: <CPU Frequency Thermal Control> on cpu1
fuse4bsd: version 0.3.9-pre1, FUSE ABI 7.8
Timecounters tick every 1.000 msec
hpt27xx: no controller detected.
GEOM_RAID5: Module loaded, version 1.1.20110927.40 (rev 00ce00e5abb4)
usbus0: 480Mbps High Speed USB v2.0
usbus1: 480Mbps High Speed USB v2.0
ugen0.1: <Intel> at usbus0
uhub0: <Intel EHCI root HUB, class 9/0, rev 2.00/1.00, addr 1> on usbus0
ugen1.1: <Intel> at usbus1
uhub1: <Intel EHCI root HUB, class 9/0, rev 2.00/1.00, addr 1> on usbus1
uhub0: 2 ports with 2 removable, self powered
uhub1: 2 ports with 2 removable, self powered
ugen0.2: <vendor 0x8087> at usbus0
uhub2: <vendor 0x8087 product 0x0024, class 9/0, rev 2.00/0.00, addr 2> on usbus0
ugen1.2: <vendor 0x8087> at usbus1
uhub3: <vendor 0x8087 product 0x0024, class 9/0, rev 2.00/0.00, addr 2> on usbus1
uhub2: 6 ports with 6 removable, self powered
uhub3: 8 ports with 8 removable, self powered
ugen0.3: <MUSHKIN> at usbus0
umass0: <MUSHKIN MKNUFDMH8GB, class 0/0, rev 2.00/1.00, addr 3> on usbus0
ada0 at ahcich0 bus 0 scbus0 target 0 lun 0
ada0: <WDC WD20EFRX-68AX9N0 80.00A80> ATA-9 SATA 3.x device
ada0: 600.000MB/s transfers (SATA 3.x, UDMA6, PIO 8192bytes)
ada0: Command Queueing enabled
ada0: 1907729MB (3907029168 512 byte sectors: 16H 63S/T 16383C)
ada1 at ahcich1 bus 0 scbus1 target 0 lun 0
ada1: <WDC WD20EFRX-68AX9N0 80.00A80> ATA-9 SATA 3.x device
ada1: 600.000MB/s transfers (SATA 3.x, UDMA6, PIO 8192bytes)
ada1: Command Queueing enabled
ada1: 1907729MB (3907029168 512 byte sectors: 16H 63S/T 16383C)
ada2 at ahcich2 bus 0 scbus2 target 0 lun 0
ada2: <WDC WD20EFRX-68AX9N0 80.00A80> ATA-9 SATA 3.x device
ada2: 600.000MB/s transfers (SATA 3.x, UDMA6, PIO 8192bytes)
ada2: Command Queueing enabled
ada2: 1907729MB (3907029168 512 byte sectors: 16H 63S/T 16383C)
ada3 at ahcich3 bus 0 scbus3 target 0 lun 0
ada3: <WDC WD20EFRX-68AX9N0 80.00A80> ATA-9 SATA 3.x device
ada3: 600.000MB/s transfers (SATA 3.x, UDMA6, PIO 8192bytes)
ada3: Command Queueing enabled
ada3: 1907729MB (3907029168 512 byte sectors: 16H 63S/T 16383C)
ada4 at ahcich4 bus 0 scbus4 target 0 lun 0
ada4: <WDC WD20EFRX-68AX9N0 80.00A80> ATA-9 SATA 3.x device
ada4: 300.000MB/s transfers (SATA 2.x, UDMA6, PIO 8192bytes)
ada4: Command Queueing enabled
ada4: 1907729MB (3907029168 512 byte sectors: 16H 63S/T 16383C)
ada5 at ahcich5 bus 0 scbus5 target 0 lun 0
ada5: <WDC WD20EFRX-68AX9N0 80.00A80> ATA-9 SATA 3.x device
ada5: 300.000MB/s transfers (SATA 2.x, UDMA6, PIO 8192bytes)
ada5: Command Queueing enabled
ada5: 1907729MB (3907029168 512 byte sectors: 16H 63S/T 16383C)
da0 at umass-sim0 bus 0 scbus6 target 0 lun 0
da0: <MUSHKIN MKNUFDMH8GB PMAP> Removable Direct Access SCSI-0 device SMP: AP CPU #1 Launched!
da0: 40.000MB/s transfers
da0: 7640MB (15646720 512 byte sectors: 255H 63S/T 973C)
GEOM: da0s1: geometry does not match label (16h,63s != 255h,63s).
GEOM: da0s2: geometry does not match label (16h,63s != 255h,63s).
Trying to mount root from ufs:/dev/ufs/FreeNASs2a
ZFS filesystem version 5
ZFS storage pool version 28
GEOM_ELI: Device ada0p1.eli created.
GEOM_ELI: Encryption: AES-XTS 256
GEOM_ELI: Crypto: software
GEOM_ELI: Device ada1p1.eli created.
GEOM_ELI: Encryption: AES-XTS 256
GEOM_ELI: Crypto: software
GEOM_ELI: Device ada2p1.eli created.
GEOM_ELI: Encryption: AES-XTS 256
GEOM_ELI: Crypto: software
GEOM_ELI: Device ada3p1.eli created.
GEOM_ELI: Encryption: AES-XTS 256
GEOM_ELI: Crypto: software
GEOM_ELI: Device ada4p1.eli created.
GEOM_ELI: Encryption: AES-XTS 256
GEOM_ELI: Crypto: software
GEOM_ELI: Device ada5p1.eli created.
GEOM_ELI: Encryption: AES-XTS 256
GEOM_ELI: Crypto: software
[root@freenas] ~#